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Weinig Powermat 500 (Window Version for window producers)
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The machine will be a partial renovated at our warehouse prior to delivery.
The interior view photos of a similar machine from our archive serve to
illustrate how the machine will be renovated.

Technical Summary:
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- 6 spindles, 5 of which are PowerLock
- 8,000 rpm
- Large PowerCom control system
- Spindles 2, 3, and 4: CNC-controlled axial adjustment
- Spindles 2, 3, 4, and 5: CNC-controlled radial adjustment
- Window package for glazing bead separation:
pneumatic cycling for right and top spindles
for bead separation

Detailed Description:
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Tool arrangement no. 018 for window production

Technical Data:
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Working width: 20 – 230 mm (with tool cutting circle 93 – 125 mm)
Working height: 8 – 120 mm (with tool cutting circle 93 – 125 mm)

1. Tool Spindle
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First bottom spindle
Diameter: 40 mm
Motor with brake: 7.5 kW
Speed: 8,000 rpm
Tool cutting circle: 125 – 180 mm
Tool cutting circle (rebate cutter): 130 – 160 mm
Axial adjustment range: 17 mm
Rebating device
MarathonCoating for table insert before 1st bottom spindle

2. Tool Spindle POWERLOCK/HSK
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First right spindle
Motor with brake: 7.5 kW
Speed: 8,000 rpm
Includes high-performance ball bearings
Tool cutting circle: 93 – 200 mm
Maximum profiling depth: 35 mm
Axial adjustment range (PowerLock): 55 mm
Radial adjustment range:
Min. tool diameter at fence level: 93 mm
Max. tool cutting circle behind fence line 200 mm
Right tool spindle: axial positioning (55 mm) pneumatically controlled via selector switch,
max. saw blade diameter 180 mm
CNC-controlled axial adjustment
CNC-controlled radial adjustment

3rd tool spindle POWERLOCK/HSK
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First left tool spindle
Motor with brake 7.5 kW
Speed ??8,000 rpm
Includes high-performance ball bearings
Tool cutting circle 93 – 200 mm
Maximum profiling depth 35 mm
Axial adjustment range for PowerLock 55 mm
CNC-controlled axial adjustment
CNC-controlled radial adjustment
Pressure shoe in front of left tool spindle, incl. 2 spring-loaded lateral pressure rollers

4th tool spindle POWERLOCK/HSK
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First top tool spindle
Motor with brake 7.5 kW
Speed ??8,000 rpm
Includes high-performance ball bearings
Tool cutting circle 93 – 200 mm
Tool cutting circle for straight-knife cutterheads max. 163 mm
Maximum profiling depth 35 mm
Axial adjustment range 40 mm
CNC-controlled axial adjustment
CNC-controlled radial adjustment
Top tool spindle: axial positioning (40 mm) pneumatically controlled via selector switch,
max. saw blade diameter 180 mm

5th tool spindle POWERLOCK/HSK
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Second top tool spindle
Motor with brake 7.5 kW
Speed ??8,000 rpm
Includes high-performance ball bearings
Tool cutting circle 93 – 200 mm
Tool cutting circle for straight-knife cutterheads max. 163 mm
Maximum profiling depth 35 mm
Axial adjustment range: 40 mm
Radial CNC-controlled adjustment
Upper tool spindle: axial adjustment (40 mm) controlled pneumatically via selector switch;
Max. saw blade diameter: 180 mm
Pressure shoe following the upper spindle, prepared for the installation of a discharge chute for
glazing beads.


6. Tool spindle POWERLOCK/HSK
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Second lower tool spindle
Motor with brake: 7.5 kW
Speed: 8,000 rpm
Includes high-performance ball bearings
Tool cutting circle: 93 – 225 mm
Maximum profiling depth: 15 mm
Axial adjustment range: 40 mm
Radial adjustment range:
Min. tool diameter at table level: 93 mm
Max. tool diameter 6 mm below table level: 225 mm

All tool spindles feature high concentricity accuracy.
Lubrication points for axial spindle movement.

Feed system
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Frequency-controlled feed, 5 – 30 m/min,
infinitely variable, with 3 kW brake
Infeed roller before 1st lower spindle
Pneumatically controlled (raise/lower)
Durofer pointed-tooth rollers
with depth limiter and self-cleaning function
Adjustment range of feed rollers relative to
left spindle: axial 35 mm

Machine electrical system
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Operating voltage: 400 V
(voltage range 380 – 420 V), 50 Hz
Electrical design according to DIN VDE 0113,
electrical equipment of industrial machines
EN 60204, IEC 204-1. Other electrical regulations
are not taken into account. Before operating frequency-controlled equipment or systems in fire-hazard areas,
the client must install a universal-current-sensitive residual current device (RCD)
in accordance with DIN/VDE 0100-4821.

Machine prepared for electrical linking to a parts return system

Machine frame, table, and fences
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Surfacing table, 2.5 m long (incl. jointing fence)
Manual Waxilit pump for removing resin from tables.
One driven rubber roller in the outfeed table, 50 mm wide
Air-cushion system in the machine table with one lubrication track.

Pressure rollers and guides
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Spring-loaded top pressure rollers

Machine operation
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Window package Powermat 500/018
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1st right tool spindle: axial positioning (55 mm) controlled pneumatically via selector switch;
max. saw blade diameter 180 mm
1st and 2nd top tool spindles: axial positioning (40 mm) controlled pneumatically via selector switch;
max. saw blade diameter 180 mm
Combined control of right tool spindle (axial), top tool spindles (axial), and glazing bead discharge via selector switch on the control panel
Glazing bead discharge after the (last) top
spindle; pneumatically controlled axial positioning.
Additional non-driven hold-down shoe
after the last top spindle to hold down
the square strip
Stops after the right spindle recessed to 35 mm
to allow for square strip separation
Machine prepared for electrical integration
with a parts return system, incl. emergency-stop linkage
Parts monitoring
Guide fence after the left spindle, 8 mm thick; pneumatically
adjusted to timber width. Standard fences omitted;
manually adjustable to timber width for strip production.
Air cushion system in the machine table,
special version with a lubrication track.
(Table rollers not possible/omitted)

PowerCom control system:
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Profile and tool data management software
Setting values ??can be calculated or saved.
These are displayed on digital dual readouts. Touchscreen interface for graphically supported operation
10,000 memory slots each for profiles and tools
Profile images can be stored alongside profile data
ServiceControl software for maintenance support
Integrated network card for connection to OptiControl or other PCs
USB flash drive for manual data backup

3-axis CNC-controlled adjustment and positioning of tool holders
In conjunction with PowerCom; spindles no. 2, 3, 4

4-axis CNC-controlled adjustment and positioning of tool holders
In conjunction with PowerCom; spindles no. 2, 3, 4, 5

CNC-controlled adjustment and positioning of the vertical feed (up/down)
In conjunction with PowerCom

Safety and noise protection
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Full safety enclosure
Easy-to-lift safety hood with window covers
the entire working area and protects against mechanical
hazards.
Lifting the safety hood automatically switches off
the tool holders and feed mechanism.
On CE-compliant models, the safety hood cannot be opened
during automatic operation.
Electromagnetic locking of the safety hood
(hood can only be opened after tools have come to a
complete stop—approx. 15 seconds)
The machine is supplied with the CE mark.
Interior lighting within the safety hood
For operations such as ripping (sawing) and multiple profiling,
appropriate safety devices are required.

Excluding outfeed roller conveyor


Optional extras (at additional cost):
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- ??Existing Leitz planing and molding tools (price on request!)

(Technical specifications provided by the manufacturer; subject to change/no liability assumed!)